High Precision Wire EDM Cutting Parts For Die Mold Components
Introduction
High Precision Wire EDM Cutting Parts For Die Mold Components are key components in mold manufacturing. These parts are made of precision-machined conductive materials (such as carbide, stainless steel, copper, aluminum, etc.) and are realized through advanced wire electrical discharge machining (EDM) technology. They are mainly used in the manufacturing of plastic molds, metal stamping molds, semiconductor equipment, and other precision parts that require high precision and complex shapes.
Features
High-efficiency processing
The wire-cutting EDM equipment utilized in High Precision Wire EDM Cutting Parts for Die & Mold Components is equipped with AWT (automatic wire threading) and CNC functions, enabling it to achieve long-term unmanned processing. Compared to traditional processing methods, wire-cutting EDM equipment with these advanced functions can enhance processing efficiency by 30%-50%, while maintaining the stability of processing quality.
Wide range of material adaptability
Wire-cutting EDM technology is not limited by the hardness and toughness of materials. It can process a wide range of materials, including cemented carbide and stainless steel. It is also suitable for softer metals like copper and aluminum, as well as difficult-to-machine materials such as molybdenum and tungsten, thereby providing mold components with more diverse options in material selection.
Non-contact processing characteristics
Wire-cutting EDM adopts a non-contact processing method, which avoids the damage of mechanical stress to the material, effectively reduces the deformation and cracks of the material during the processing, and improves the yield and quality of parts. For easily deformed and fragile materials, such as aluminum alloys and ceramics, wire-cutting EDM technology can control the deformation during the processing process to the micron level, ensuring the dimensional accuracy and shape accuracy of the parts.
Product Parameter (specification)
Material: titanium, PEEK, carbide, stainless steel
Surface Treatment: Deburring, Polished
Processing Method: Wire-cut EDM, EDM cut, Precision wire EDM
Application Industry: injection and casting molding, Medical
Tolerance: +/- 0.005mm
Delivery time: 12-15 working days.
Sample orders are acceptable.
Lemo capability:
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FAQ
Q: What are the applications of High Precision Wire EDM Cutting Parts in mold manufacturing?
A: High-precision wire EDM cutting parts are widely utilized in mold manufacturing for fine feature processing, including cooling holes, precision slots, and complex contours. These features enhance the mold's cooling efficiency and ensure smoother product demolding.
Q: What measures should be taken to guarantee the precision and high quality of high-precision wire EDM cutting components?
A: Advanced EDM wire cutting equipment, precise programming and process control, and stringent quality inspection methods such as three-coordinate measurement are crucial for ensuring the accuracy and quality of high-precision wire EDM cutting parts.
Q: What are the differences between High Precision Wire EDM Cutting and traditional processing methods?
A: High Precision Wire EDM Cutting is a non-contact processing method that is not limited by the hardness of the material and can cut almost any conductive material. The heat-affected zone generated during the processing is small, which is conducive to maintaining the original performance of the material, which is difficult to match with traditional processing methods.
Q: Is High Precision Wire EDM Cutting technology suitable for the processing of large mold components?
A: While Precision Wire EDM Cutting technology excels in processing small and complex-shaped parts, the size limitations and processing time of the equipment may need to be considered for the processing of large mold components.
Q: What factors should be considered when choosing High Precision Wire EDM Cutting services?
A: When choosing High Precision Wire EDM Cutting services, the service provider's technical strength, equipment advancement, past project experience, delivery cycle, and after-sales service should be considered to ensure high-quality processed parts and a satisfactory cooperation experience.
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