5 Axis CNC Machining
The 5 Axis CNC Machining manufacture!
Dongguan Lemo Precision Metal Products Co.,Ltd focus on manufacturing precision OEM metal parts by CNC machining, CNC turning, CNC milling, sheet metal fabrication, metal stamping and die casting service. We started as a small workshop, now has become one of the leading ISO9001: 2015 certificated manufacturer in the CNC machining industry in China.
Why choose us
Fast Quotation
No need to keep track of quotes in your mailbox.all production costs based on the design are included in our quotes.
Assured High Quality
We ensure your parts are flawless with ISO-certified quality, comprehensive reports, a standardized inspection report with every order, and rigorous inspections for dimensional accuracy and functionality, solving critical reliability concerns.
Fast Turnaround
We guarantee lead times as fast as 3 days, leveraging infinite capacity and flexible shipping options. Accelerate your sheet metal projects, ensuring timely delivery and a competitive edge.
Sheet Metal Engineering Support
Overcome complex design challenges with lemo's engineering experts. Our expertise ensures precise, innovative solutions, reducing your workload and elevating product quality.
No Demands For A Minimum Order Volume
No limits on the order size & dollar value
On-time Delivery
lemo has the tools and resources in place to ensure customer deliveries are scheduled and executed to the customer promise dates.
Product Parameter (specification)
|
Product |
5 Axis Cnc Machining |
|
Worktable Size |
1050*500 |
|
Positioning Accuracy |
0.008/300mm |
|
Spindle Speed |
15000 |
|
Power Type |
Mechanical Drive |
|
Tree Axes Travel X/Y/Z |
900*600*550 |
|
Weight |
6000kg |
|
Temperature |
-20ºC~45ºC Relative Humidity: 5%~75% |
|
Max. Working Speed |
60m/min |
|
Measuring Instruments and Equipment By Manufacturer |
Micrometer Smooth plug gauge Thread gauge Image measuring instrument Coordinate Measuring Machine Roughness tester Routine inspection of calipers |
|
T-Slot Size |
18*5*100 |
|
Available Processing By Manufacturer |
Wire-cutting, EDM, grinding, Drilling, tapping |
Benefits of 5 Axis CNC Machining
With a five-axis CNC machine, you can access all surfaces of a component, except for the bottom and clamping areas. Unlike a three-axis CNC machine, which requires multiple setups and manual rotations to achieve complex geometries, a five-axis CNC machine completes the task in a single setup. This reduces the number of setups needed and saves time.
The additional movements provided by five-axis CNC machining allow for the creation of intricate designs and shapes. This capability enables machining of arcs and angles that previously required multiple setups and special fixtures. With five-axis CNC technology, complex fixtures are no longer necessary, as the part is held in place and rotated during a single process to achieve the desired geometry.
Every time a component is removed from a machine, precise alignment is often lost, impacting quality. Unlike three-axis CNC machining, five-axis CNC machining improves accuracy by allowing the entire job to be completed in a single setup. This method maintains precision and quality while producing complex shapes without compromising on the required accuracy.
In five-axis CNC machining, the cutting tool remains tangential to the cutting surface, which allows for shorter cycle times. This approach helps in removing more material with each pass of the tool, leading to increased efficiency and reduced machining time.
The additional fourth and fifth axes in five-axis CNC machining improve orientation and bring the component closer to the cutting tool. This allows for the use of shorter tools, which are less prone to vibrations at high cutting speeds, resulting in superior surface finishes. This setup reduces machining time compared to a three-axis CNC machine, where smaller cuts are often necessary to achieve a good surface finish, leading to longer lead times.
5-Axis Vertical Machining Center: These machines have the spindle oriented vertically, which allows for efficient chip evacuation and is often used in die and mold making.
5-Axis Horizontal Machining Center: With a horizontal spindle, these machines are used for more extensive parts and are well-suited for aerospace applications.
5-Axis CNC Lathe: Used for turning operations, these machines can also perform milling, allowing for the creation of complex geometries.
Multiaxis Milling Machine: These machines can have more than 5 axes, offering even more flexibility and precision.
Applications of 5 axis CNC machining
Aerospace
5 axis CNC machining's ability to produce complex part geometries with precision meets the stringent accuracy requirements of the aerospace industry. Components, such as turbine blades, structural airframe parts, and engine parts require the accuracy and quality that 5 axis machining provides.the ability to machine complex shapes in a single setup further reduces errors and enhances the reliability and performance of aerospace components.
Automotive
Precision is especially critical for transmission and engine components in the automotive sector. These components typically have complex geometries and are in continuous motion relative to each other. 5 axis CNC machining meets the demands required for these conditions, allowing for intricate designs and maintaining tight tolerances. This leads to improved performance, efficiency, and customization in vehicle manufacturing.
Medical Devices
Medical prosthetics and implants typically have intricate geometries that replicate body parts. An additional layer of complexity is added when these prosthetics are custom-made to fit specific patients. High accuracy, extremely tight tolerances, and quality surface finish are critical to the functionality and safety of medical instruments, implants, and prosthetics. 5 axis CNC machining is one of the few manufacturing processes that meet the rigorous standards of the medical industry, making it indispensable in the industry.
Energy
The energy sector, including oil and gas, wind, and solar power industries, benefits from the robustness and precision of 5 axis CNC machining. Components such as turbine blades, pump housings, and complex brackets require durability and precise engineering to operate effectively under harsh conditions. The capability to machine complex parts accurately in one setup makes 5 axis CNC machining ideal for these applications.
Military and Defence
5 axis CNC machining provides the necessary precision and capability to produce complex, specialised parts that meet the stringent requirements of military applications The defence industry demands high precision and reliability for components used in weapons systems, vehicles, and aircraft, as errors in these components can have grave consequences.
Packaging & Shipping
